By Yi Qin
Micromanufacturing Engineering and know-how, moment version, covers the most important themes of micro-manufacturing. The publication not just covers idea and production tactics, however it uniquely specializes in a broader variety of sensible points of micro-manufacturing engineering and usage through additionally overlaying fabrics, instruments and kit, production procedure matters, keep an eye on facets and case experiences. through explaining fabric choice, layout concerns and financial elements, the ebook empowers engineers in making a choice on between competing applied sciences. With a spotlight on inexpensive and high-volume micro-manufacturing procedures, the up to date name covers applied sciences akin to micro-mechanical-cutting, laser-machining, micro-forming, micro-EDM, micro-ECM, hot-embossing, micro-injection molding, laser micro-sintering, skinny movie fabrication, inkjet know-how, micro-joining, a number of procedures machines, and extra. Edited by way of one of many few world-experts during this rather new, yet rapidly-expanding sector and providing chapters written through a 40-strong crew of major experts, this booklet is a useful resource of knowledge for engineers, R&D researchers and academics.
- Covers key micro-manufacturing applied sciences, methods and kit with high-volume construction services, permitting huge businesses in addition to SMEs to introduce these applied sciences in creation and enterprise and decrease creation costs
- Outlines micro-manufacturing approach engineering and sensible matters touching on fabric, layout, dealing with, metrology, inspection, checking out, sensors, keep an eye on, process integration and software program, and micro-factories
- Enables production practitioners to settle on the proper expertise compatible for a selected product-manufacture
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Additional info for Micromanufacturing Engineering and Technology, Second Edition
Processes for gratings, holograms, and diffractive foils are well established. Efforts are continually being made to extend the process capability such as increasing the aspect ratios of the micro-structures, producing these in larger areas (such as replicating micro-structures with optical functions with dimensions between 200 nm and 50 mm on areas of up to half a square meter), combining embossing with other processes such as lithography, dry etching, and thin-film coating, etc. Micro-powder injection molding is a low-cost mass fabrication process for manufacturing micro-structures and micro-components.
Assembly/packaging gains more importance with the growth of complexity and miniaturization of the products and systems. Although significant progress has been made in the manufacture of individual micro-components/parts, as well as MEMS, there is still a significant amount of manual work involved in the assembly/packaging of the micro-products and systems. Assembly of individual technical components to hybrid micro-systems is often a bottleneck to large-scale production, which is evident especially in the areas of heterogeneous assembly, online inspection, and quality control.
A main consideration is that conventional facilities for manufacturing miniature/micro-products are not compatible, in sizes, to the products to be made in miniature/micro-manufacturing. Therefore, it is necessary to reduce the scale of the equipment which could, in turn, reduce the energy consumption and material requirements, reduce pollution, create a more user-friendly production environment, reduce equipment cost, etc. At the same time, as the scales of the machinery and auxiliary equipment are reduced, the mass of the mechanical parts is reduced dramatically and, as a result, the speed of the manufacturing tools could be increased, which could result in increase of the production rates.